| Last Modified: 11-29-2007 | 1.6 A | |
| Service Category: Vehicle Interior | Section: Heating/Air Conditioning | |
| Model Year: 2008 | Model: Sequoia | Doc ID: RM000002VHU00AX |
| Title: HEATING / AIR CONDITIONING: FRONT AIR CONDITIONING UNIT: REMOVAL (2008 Sequoia) | ||
REMOVAL
CAUTION:
Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing
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1. TABLE OF BOLT, SCREW AND NUT
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
When disconnecting the cable some systems need to be initialized after the cable is reconnected
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3. REMOVE NO. 1 ENGINE UNDER COVER
4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
5. DRAIN ENGINE COOLANT (for 3UR-FE)
6. DRAIN ENGINE COOLANT (for 2UZ-FE)
7. REMOVE COOLER REFRIGERANT LIQUID PIPE B
(a) Remove the bolt, and slide the hook connector.
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(b) Disconnect the suction pipe and liquid pipe. NOTICE:
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(c) Remove the 2 O-rings from the suction pipe and liquid pipe.
8. REMOVE HEATER WATER INLET HOSE A
(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the water hose.
NOTICE:
- Do not apply excessive force to the rear heater outlet water hose.
- Prepare a drain pan or cloth in case the coolant leaks.
9. REMOVE HEATER WATER OUTLET HOSE A
(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the water hose.
NOTICE:
- Do not apply excessive force to the rear heater inlet water hose.
- Prepare a drain pan or cloth in case the coolant leaks.
10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
11. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
12. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
13. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
14. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
15. REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY
16. REMOVE LOWER NO. 2 STEERING WHEEL COVER
17. REMOVE LOWER NO. 3 STEERING WHEEL COVER
18. REMOVE STEERING PAD
19. REMOVE STEERING WHEEL ASSEMBLY
20. REMOVE LOWER STEERING COLUMN COVER
21. REMOVE UPPER STEERING COLUMN COVER
22. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
23. REMOVE FRONT DOOR SCUFF PLATE LH
24. REMOVE COWL SIDE TRIM BOARD LH
25. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
26. REMOVE FRONT PILLAR GARNISH LH
27. REMOVE INSTRUMENT SIDE PANEL LH
28. REMOVE HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
29. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH
30. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY
31. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY
32. REMOVE REAR CONSOLE BOX POCKET
33. REMOVE REAR UPPER CONSOLE PANEL SUB-ASSEMBLY
34. REMOVE CONSOLE BOX CARPET
35. REMOVE REAR CONSOLE BOX ASSEMBLY
36. REMOVE FRONT CONSOLE BOX
37. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY
38. REMOVE COMBINATION METER ASSEMBLY
39. REMOVE CENTER LOWER INSTRUMENT PANEL FINISH PANEL
40. REMOVE INTEGRATION CONTROL AND PANEL ASSEMBLY
41. REMOVE RADIO RECEIVER ASSEMBLY WITH BRACKET (w/ Radio Receiver)
42. REMOVE NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System)
43. REMOVE INSTRUMENT SIDE PANEL RH
44. REMOVE FRONT DOOR SCUFF PLATE RH
45. REMOVE COWL SIDE TRIM BOARD RH
46. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
47. REMOVE FRONT PILLAR GARNISH RH
48. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
49. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY RH
50. REMOVE NO. 2 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY
51. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY
52. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY LH
53. REMOVE NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY
54. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY RH
55. REMOVE NO. 3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY
56. REMOVE FRONT NO. 4 SPEAKER ASSEMBLY (for 14 Speakers)
57. REMOVE FRONT SEAT HEADREST ASSEMBLY (for LH Side)
58. REMOVE SEAT TRACK INNER COVER LH (for LH Side)
59. REMOVE SEAT TRACK OUTER COVER LH (for LH Side)
60. REMOVE FRONT LH SEAT ASSEMBLY (for LH Side)
61. REMOVE FRONT SEAT HEADREST ASSEMBLY (for RH Side)
62. REMOVE SEAT TRACK INNER COVER RH (for RH Side)
63. REMOVE SEAT TRACK OUTER COVER RH (for RH Side)
64. REMOVE FRONT RH SEAT ASSEMBLY (for RH Side)
65. REMOVE AUDIO AMPLIFIER COVER (for 14 Speakers)
66. REMOVE STEREO COMPONENT AMPLIFIER ASSEMBLY (for 14 Speakers)
67. REMOVE REAR NO. 3 AIR DUCT
(a) Remove the clip.
(b) Disengage the 4 claws and remove the air duct.
68. REMOVE REAR NO. 4 AIR DUCT
(a) Remove the clip.
(b) Disengage the 4 claws and remove the air duct.
69. REMOVE NO. 1 INSTRUMENT PANEL SAFETY PAD INSERT
70. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY
71. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY
(a) Put matchmarks on the steering intermediate shaft and the steering column.
(b) Remove the bolt and separate the steering intermediate shaft from the steering column.
72. REMOVE STEERING COLUMN ASSEMBLY (for Manual Tilt and Manual Telescopic Steering Column)
73. REMOVE STEERING COLUMN ASSEMBLY (for Power Tilt and Power Telescopic Steering Column)
74. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY (for 14 Speakers)
75. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY (for 8 Speakers)
76. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
77. REMOVE TRANSMISSION FLOOR SHIFT ASSEMBLY
78. REMOVE REAR NO. 1 AIR DUCT
(a) Disengage the 3 claws and remove the air duct.
79. REMOVE REAR NO. 2 AIR DUCT
(a) Disengage the 3 claws and remove the air duct.
80. SEPARATE MAIN BODY ECU
(a) Disconnect the connectors and clamp.
(b) Remove the bolt and nut and separate the main body ECU.
81. REMOVE TURN SIGNAL FLASHER ASSEMBLY
(a) Disconnect the connector.
(b) Remove the nut and the turn signal flasher.
82. REMOVE NO. 1 ECU INTEGRATION BRACKET
(a) Disconnect the connectors and clamp.
(b) Remove the bolt and nut and the ECU integration bracket.
83. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Disconnect the connectors and clamps and separate the wire harness.
(b) Remove the bolt and disconnect the ground wire.
(c) Remove the instrument panel reinforcement.
(1) for Driver Side:
Remove the 2 caps and 3 bolts.
(2) for Passenger Side:
Using a T40 "TORX" socket, remove the 2 "TORX" bolts.
HINT:
When removing the bolts, the collars may come off with the bolts.
(3) for Passenger Side:
Using a 12 mm hexagon wrench, remove the 2 collars.
(4) Remove the 3 bolts, nut and instrument panel reinforcement.
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(d) Disconnect the connector and clamp and separate the wire harness. |
84. REMOVE FRONT AIR CONDITIONING UNIT
(a) Remove the 3 bolts, 2 screws and the air conditioning unit.
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